wire India/Tube India/METEC India/India Essen Welding & Cutting 2024German Exhibitors WAFIOS AG

WAFIOS AG

Booth number: HALL 1 - K47
www.wafios.com/en/

About us

About us

Strength in Diversity! Our world is made of wire and tube. We are one of the globally leading manufacturers of wire and tube working machines with many activities in the cold forming industry. The WAFIOS Group employs approximately 1,100 employees all around the world. The reason for WAFIOS’ reknown and success is not only our size and capability but also the sum of many other qualities in a unique combination: - Largest range of wire and tube processing machines - Continuous technology and know-how transfer - High vertical range of manufacture for ensuring high quality standards - Comprehensive range of services in a global network - Active customer orientation with customized solutions - Backing from a strong, worldwide operating group of companies - Vocational training and continuous professional training of employees on a high level

Sample Parts WAFIOS AG

Sample parts compression spring (22 mm)

Sample parts spring end grinding

Sample parts wire bending

Sample E-Mobility

Stator

Sample part busbar

Sample part tube bending

Sample parts chains

Sample parts straigthening

Address

WAFIOS AG
Silberburgstraße 5
72764 Reutlingen
Germany

E-mail: sales@wafios.de
Phone:  +49 7121 1460
Internet: www.wafios.com/en/
Machine Tools (India) Ltd.
K 284, Sultan Sadan II, Lane No 3, West End Marg, Mehrauli
110 030 New Delhi
India

E-mail: ho.sales@mactool.com
Phone:  +91 11 29535555
Internet: www.mactool.com/

Contact person:

Dr. Thomas Kaup
E-mail: t.kaup@wafios.de

Products & Services

wire: Measurement and test technology
wire: Wire manufacturing and finishing machinery

Products & Services

Machines for the production of technical springs, bent wire and tube parts and chains; machines for straightening and cutting off wire as well as for endworking operations; automation solutions and machines for the E-mobility industry to produce hairpins, busbars and inductor coils.

Single-Head Wire Bender B 36

Single-Head Wire Bender B 36

CNC Coiling and bending machines for the production
of two- and three-dimensional wire parts. Benefits B 36
Performance:

- Application-oriented standard
equipment based on solid and reliable technology

  • Performance machines have been designed for the
    most common wire bending applications

  • WAFIOS WPS 3.2 EasyWay high-end programming system

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B 36 - Working Range 2.0 - 6.5 mm

CNC Spring and Wire Forming System, Type FMU E

CNC Spring and Wire Forming System, Type FMU E For the Production of Hairpins, I-Pins and Stator Connection Assemblies from Flat Material

  • Unique machine concept for producing hairpins and stator connection assemblies , and for expanding the FMU series in the field of e-mobility

  • Bending process simulation opens up new possibilities, especially with regard to feasibility or collision monitoring

  • Patented hairpin tool system combines active rotary-draw bending with the agility of conventional wire bending tools, prevents the material from slipping, and increases the quality of complicated geometries

  • Newly developed feed unit prevents deformations in the profiled material and – together with the patented tool system – enables positioning of end legs

  • WPS 3.2 EasyWay programming system offers easy, geometric programming and a clearly arranged overview of the materials and tools used

  • The FMU E series can be complemented by insulation stripping, burr-optimized cutting and chamfering modules.

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FMU 40E

F 18 - Spring Coiling Machine for the Production of Compression Springs

F 18 - Spring Coiling Machine for the Production of Compression Springs

  • Fully fledged compression spring coiler as standard version, modular expansion options

  • Optimum unit costs in compression spring production

  • High availability thanks to reliable and proven machine control plus easy-to-maintain design

  • High-performance development with extended range of applications

  • Precision thanks to the latest measuring and control technology

  • Shorter set-up time and greater operating convenience


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F 18 - Working Range 0.35 - 1.8 mm

Series FMU+ - CNC Spring and Wire Forming Systems for the Production of all Types of Springs

CNC Spring and Wire Forming Systems for the Production of all Types of Springs

  • Production of highly complex spring geometries due to flexible machine design, e.g. production at a second station, among other things

  • Numerous options for very high flexibility and user convenience

  • Convenient programming of complex spring geometries with digital tools for simulation, process optimization and collision prevention.

  • High quality standards ensure zero-defect production and highest machine availability

  • Established, worldwide unique machine concept

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FMU 25+ - Working Range 0.8 - 2.5 mm

R 36 - Wire Straightening and Cutting Machine for the Production of Straightened Rods Made of Round Wire

R 36 - Wire Straightening and Cutting Machine for the Production of Straightened Rods Made of Round Wire

  • End working device, discharge unit for short-length rods, adjustable rotor are available as options

  • iQm-straight In-process straightness measurement of straightened rods

  • Available for all materials and profiles

  • Even better performance with even more user convenience

  • Minimization of set-up times

  • Optimized, language-neutral operator guidance

  • Reuse of some of the tools from previous models possible

  • Improved working conditions due to service notes and electronic operating instructions

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R 36

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